Kuka Systems, a world leader in assembly line innovation, has unveiled two automated application technologies that will benefit automobile manufacturers as well as the environment. The two technologies were developed in-house with the encouragement of a European-based, global automobile manufacturer that has signed on as launch customer for both.

Kuka Systems’ Sam technology allows automakers to use an acrylate acoustic insulating compound for vehicle sound-proofing, applied by a robotic cell, in place of the traditional bitumen or butyl mats that have to be custom-cut and hand-positioned. The robot cell consists of three Kuka KR 30 L16 industrial robots that apply the substance to doors, tailgates and other car parts on the assembly line. Acrylate is not only more environmentally friendly than bitumen mats, but also lighter. The automated application system is flexible enough to adjust to any vehicle type or model. It’s also highly reliable, having achieved over 98 per cent operational availability in a three-shift-a-day environment.

In the other technology, the company’s HRK process consists of point-by-point and sequential wax application for corrosion protection. Using a dual, automated sweep makes it possible to cover a larger area in less time than ever. The in-line nozzle cleaning performed during the process is an industry first, and is both resource-conserving and environmentally friendly, employing a water bath and automated disposal of the cleaning fluid.

“These technological breakthroughs underscore Kuka Systems’ commitment to be out front supporting our customers with technology that maximises production efficiency and environmental performance,” says Larry Drake, president and CEO of Kuka Systems Group.